How to pack a hat without ruining it

Not every hat packs the same way, and most people find that out the hard way. We rate every hat we make on a five-point scale, so you know before it goes in the bag.

The fold

Packing in Action

Not every hat should be folded. The bottom two ratings mean wear it on the way, not pack it. The rest do fold, and they don't all fold the same way. Here are four of our favorites to travel with, each doing the move it was built for.

PACKABLE MESHTravel Ready

The crease fold. Pinch the crown where it already creases, fold the brim up around it.

Shop the Hudson

WHEAT STRAWEasy Traveler

Skip the fold. Turn the brim up against the crown and set it in a roomy tote. Nothing on top of it, nothing to fix later.

Shop the Ipanema

CROCHET RAFFIATravel Friendly

The half fold. Brim over on itself, then into a roomy bag. It folds easily. It just won't take weight on top.

Shop the Lina Sun Hat

You won't find braided wheat straw in here. Fold one and the plait cracks, and a cracked plait stays cracked. Braided raffia looks near enough identical and folds without complaint - two very different hats, one very similar look.

The scale

Five ratings, and what each one actually means

Travel-friendly doesn't mean indestructible. Most of our hats are made from natural fibers that behave in particular ways, and the rating tells you which way.

Travel Ready

Fold • Pack • Go

Fold it into a bag and go. It comes back to its shape on its own, which is about as easy as travel gets.

It does want room to breathe - a roomy tote, or the top of a case rather than the bottom. Packed tight under everything else for hours it can hold a crease, and a few seconds of steam takes it out. If you want your hat looking box-fresh, carry it instead.

Suitcase • Carry-On • Tote • Weekender

Shop Travel Ready  →

Easy Traveler

Pack Flat

Made for travel, but it wants to lie flat rather than fold. Pack it that way and it arrives ready to wear.

Lay it on top rather than burying it. Weight on the brim is what puts a wave in it.

Suitcase • Carry-On • Tote

Shop Easy Traveler  →

Travel Friendly

Pack Thoughtfully

It travels happily, but it isn't a fold-it-and-forget-it piece. A little planning when you pack is the whole difference.

Fill the crown, keep weight off the brim, and leave it room. It travels well - it just won't forgive being packed in a hurry.

Suitcase • Carry-On • Hat Box • Wear During Travel

Shop Travel Friendly  →

Structured Style

Protect the Shape

Built to hold a specific shape, which is exactly why it needs protecting on the way. Keep it uncrushed and it arrives as it left.

Hat Box • Carry-On • Wear During Travel

Shop Structured Style  →

Best Carried

Best Carried, Not Packed

A very specific silhouette, and luggage is not kind to it. This one travels best out of the bag.

Wear During Travel • Hat Box

Shop Best Carried  →

The method

Packing a hat, properly

Five rules. The first one saves more hats than the other four combined.

  1. 1

    Fill the crown

    Socks, a scarf, a rolled t-shirt. An empty crown collapses under anything; a filled one holds its own shape and doubles as packing space. If you only do one thing, do this.

  2. 2

    Crown up, never brim down

    A hat travels crown-up or crown-down depending on how it's built, but it never travels brim-down under weight. The brim is where the shape lives.

  3. 3

    Nest, don't stack

    Two hats traveling together go crown inside crown, largest on the outside, with something soft between them.

  4. 4

    Pack it last, unpack it first

    It goes in on top and comes out within an hour of landing. Twelve hours compressed is a different thing from twelve days.

  5. 5

    Give it a day

    A folded hat that looks tired usually isn't. Set it crown-down on a flat surface overnight and most of the shape comes back on its own.

The reason

Why two straw hats can pack completely differently

This is what the ratings are actually built on. It isn't a judgment call, it's how the material behaves.

Crochet raffia, close up - palm fibre worked in loops that give and recover, the raffia that packs

Crochet raffia

Worked in loops that give and recover. Packs extremely well, which is why most of our raffia buckets sit at five dots.

Tightly braided raffia, close up - a flat plait sewn in a spiral, the raffia that cracks if folded

Braided raffia

A flat plait sewn in a spiral. A hard fold cracks the braid, and that crack doesn't come out. We never call these packable, however much they look like the ones that are.

Wool felt, close up - matted pressed Australian wool with a soft brushed nap

Wool felt

Depends entirely on the brim. Brushed or unwired folds and recovers. Sewn or wired is holding a shape on purpose, and folding it fights the construction.

Mesh, close up - an open synthetic weave built to move air, the most packable material Wyeth uses

Mesh

The most forgiving thing we make. Built to compress and spring back, which is why our mesh panamas and caps sit at the top of the scale.

Braided wheat straw, close up - natural wheat lightly stiffened, warm-toned and slightly rustic

Wheat straw and toyo

The middle of the scale. Fine to pack flat with care. Not fine to crush.

Questions

The ones we get asked most

Can you pack a straw hat?

Some. It depends entirely on how the straw is worked. Crochet raffia and mesh pack extremely well. Braided raffia and fine flat braid crack under a hard fold and we don't recommend packing them at all. Every Wyeth hat carries a travel rating on its product page, so you don't have to guess.

How do you pack a hat in a suitcase?

Fill the crown with something soft, lay it crown-up on top of everything else, and put nothing heavy on the brim. It goes in last and comes out first. A hat that spends twelve hours packed is fine. One that spends two weeks under a pair of boots is not.

Will a packable hat lose its shape?

Not permanently, if it's rated for it. Anything at four or five dots is built to fold and recover. If it looks tired when you unpack it, set it crown-down on a flat surface overnight and it will usually come back on its own.

Can you take a hat as carry-on?

Yes, and it's the safest way to travel with anything under three dots. Wear it through security, then put it crown-up in the overhead bin, on top of the bags rather than under them.

What's the most packable hat material?

Mesh, then crochet raffia. Both are built to compress and spring back. Braided raffia is the one to keep out of a bag, however similar it looks on the shelf.

Can a crushed hat be fixed?

Often. Steam relaxes the fibers enough to push the shape back by hand: hold it over a kettle or a hot shower for a few seconds, reshape while it's warm, then let it dry on a flat surface. Straw responds well. A cracked braid doesn't, because the fiber is broken rather than bent.